Figure 2j shows the performance of the BMG SWG compared to a steel SWG. In this case, the steel SWG was fabricated using wire-EDM. The BMG SWG shows similar performance as the steel SWG while maintaining the advantage of a BMG with increased fatigue life and also the ability to be produced at lower cost. The steel-based SWG has a lower shaft tip speed (60 rpm) and a shorter lifetime (2500) than the BMG SWG (75 rpm, 5000). The BMG SWG shows a higher thrust of 15 kg than the steel SWG of 11 kg. The BMG SWG has fewer, yet larger, gears, which generates more thrust, allowing it to reach higher thrust loads than the steel SWG.
Figure 2m shows a digital photo of the SWG taken from the outside. The three inner gears (green) are held in place by two retaining rings. The shaft (black) is held in place by four rivets. The outer gear (blue) is held in place by the retaining ring and a flat lug on the top of the shaft. The top of the shaft is machined to allow the shaft to be inserted into a plastic coupler (not shown), which then screws the shaft to the outer gear. The outer gear is fixed in place using a washer and a nut on the bottom of the shaft. The outer gear can be manually rotated to adjust for different distances between the inner and outer gears.
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